Billabong Air Self-Inflating Survival Wetsuit 0
After a near-drowning incident in 2010, big wave legend Shane Dorian wondered if he would ever be able to face 50-foot-plus waves again. But today Dorian is back out in the largest surf he can find, thanks to greater peace of mind provided by his new invention. Working together with Billabong Wetsuits and Mustang Survival Corporation, Dorian created the first wetsuit with a built-in instantly inflatable air bladder. With a quick tug on a ripcord, the wetsuit quickly lifts the wearer from deep underwater to the surface.
The revolutionary suit has been dubbed the “Billabong V1” with the V standing for Vertical ascent and the 1 indicating positive altitude, or one foot above sea level.
Dorian, from Kona, Hawaii, is widely regarded as the best big wave surfer in the world today, having paddled into a half dozen of the most amazing waves ever ridden in the last 18 months alone. But it was one of the waves he wiped out on which made the biggest impression on the 38-year-old father of two. The disastrous ride happened during Dorian’s first trip to Maverick’s, the notorious cold-water break south of San Francisco, California during February 2010.
“I took off on the wrong wave and had a horrible wipeout,” recalled Dorian. “The wipeout was terrible, I got held under for two waves, I almost drowned. After that I had an idea to incorporate an air bladder, something like the airplane vests where you pull the tab and it inflates immediately with a CO2 cartridge.” Dorian wrote an email to Hub Hubbard, the wetsuit product manager at Billabong USA, describing the idea, and the project was underway.
Hubbard’s research quickly lead to Mustang Survival Corporation, a well-known manufacturer of dry suits, flotation systems and other marine lifesaving gear. While most of Mustang’s products are designed for use at the surface, they had experience in creating heavy duty polyurethane bladders for the US Military and fabricated a new bladder system for Billabong.
The design evolved over time. “Their initial thought, as was mine, was to position the bladder on the chest of the suit so once the wearer surfaced it would help them to be face-up,” said Hubbard. “Not so, as Shane pointed out, because once you have surfaced you still need to be able to paddle your surfboard. So logically we decided it should go on the back, which still keeps the wearer face-up while inflated.”
With the Mustang bladders in hand, Hubbard worked with Barbara Mau at Express Wetsuit repair to develop a prototype.
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